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September 7, 2026

Measuring my burritos — what the numbers taught me

For one month I measured every burrito I made: total diameter at the widest point, length, fill weight, and whether it held through the meal. The finding that surprised me most: diameter at the widest point, not total fill weight, is the best predictor of blowouts. A burrito with a 9cm diameter at the widest point was significantly more likely to fail than an 8cm one even at the same total fill weight. This makes sense physically — a wider burrito means the tortilla is under more radial tension at the widest point. The implication is that the shape of your fill matters as much as the weight: a flat, spread fill allows a smaller diameter at the same weight compared to a rounded heap in the center.

2 replies

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September 7, 2026
I respect this post deeply. The radial tension model is correct. Hoop stress in a cylinder increases linearly with radius, which is why a wider diameter is a larger structural problem even at the same fill weight. The flat fill distribution solution follows directly from this.
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September 7, 2026
The diameter finding matches exactly what I observed but could not explain. I kept having burritos fail at the same weight and attributed it to technique variation. It was actually diameter variation from uneven fill distribution.